MasterPlast designs and manufactures complete XPE foam production plants based on a new, simplified concept of cross-linked polyethylene technology.
Instead of relying on external foam suppliers, converters purchase polymers and masterbatches in granular form and transform them directly into finished XPE foam.
This approach reduces transportation and storage costs, increases flexibility in terms of formats, colors, and densities, and makes the XPE process accessible even to companies that have never produced foam before.
WHY CHOOSE A MASTERPLAST PLANT
Efficient. Reliable. Profitable.
Installation Advantages
-
Fast plant installation and commissioning (3 weeks)
-
Reduced material waste during start-up phase
-
Assembly carried out by a specialized team
-
Rapid operational training of personnel, enabling quick achievement of full production capacity
Commercial Advantages
-
Greater sales flexibility thanks to a shortened operational supply chain
-
Faster response to market demands
-
Increased gross margin
-
Reduced warehouse costs
-
Wide product range in terms of quality and colors
Operational Advantages
-
Low electricity consumption (1/3 compared to competitors)
-
Low gas consumption (1/3 compared to competitors)
-
Significant reduction in annual operating costs
-
Lower maintenance requirements over time
-
Reduced maintenance resource allocation
-
High level of mechanization and computerization, resulting in reduced labor requirements
-
Reduced warehouse space requirements (raw materials with volumes 10 to 30 times lower)
Our Expertise at Your Service
-
Availability of high-quality raw materials, continuously monitored
-
After-sales service and maintenance
-
Laboratory support for testing and verification of finished products
-
Consultancy for the design and development of new products
-
Consultancy and supply of downstream processing machinery
Our XPE Foam Plants
From compact XPE lines for companies entering the market or for dedicated projects, to large-scale plants for high-volume production, MasterPlast designs and installs complete chemically cross-linked foam plants, customized according to available space, workforce, and target markets.
High-Capacity XPE Plant
The high-capacity XPE plant is designed for converters requiring high productivity, wider foam rolls, and maximum flexibility in density and thickness.
It is the ideal solution to serve multiple markets – such as construction, automotive, sports, and technical tapes – starting from a single production platform.
| Capacity | From 150 to over 220 kg/h |
| Usable width | From 1.5 to over 2 meters |
| Foam density | From 25 to 250 kg/m³ |
| Thickness | From 3 to over 20 mm (depending on foam density) |
Compact XPE Plant
The compact XPE plant offers the same foam production technology in a more contained configuration, with lower initial investment and reduced space requirements.
It is the ideal solution for companies entering the XPE market or for lines dedicated to specific applications.
| Capacity | From 120 to over 150 kg/h |
| Usable width | From 1.0 to over 1.2 meters |
| Foam density | From 25 to 250 kg/m³ |
| Thickness | From 3 to 20 mm (depending on foam density) |
Do You Have an XPE Project or Need an XPE Plant?
Discover our turnkey XPE plants or contact us for a quick consultation with one of our technical experts.